Modular and scalable technology to connect machines and enable after-sales services
16 September 2024
Claudio Ambra, Chief Technology Officer (CTO) at Exor International, presents the upcoming MicroEdge Series gateway modules.
The MicroEdge Series represents a new paradigm in industrial automation technology, designed to seamlessly integrate into a broad spectrum of solutions. EXOR International has concentrated its development and engineering efforts on creating a gateway product that stands out for its modularity, scalability, and user-friendly features.
In the initial ever-evolving phase, all industrial technologies, such as IoT and Edge Computing, require significant flexibility to compose edge functions and meet various needs. MicroEdge Series is EXOR International’s response, introducing a new concept of edge modularity where even neural network inference edge acceleration can be achieved through modularity. This creates a truly scalable and adaptable system tailored to specific requirements.
Design and installation
The design of the MicroEdge Series is a testament to EXOR International’s commitment to innovation and user-centric solutions. It is both sleek and highly functional, reflecting the cutting-edge engineering behind its creation. The smooth and simple construction is complemented by an intuitive clip mechanism for DIN rail mounting. The MicroEdge Series is designed with modularity at its core. This design is enhanced by the inclusion of an expansion port, which allows the Head unit to seamlessly control up to four expansion modules. These modules can be chosen based on the specific needs of the application, whether that entails adding a 4G or Wi-Fi modem to enhance connectivity options, or other functionalities that might be required in different industrial environments such as I/O expansion or Industrial Sensors interfaces. The flexibility provided by this modular and scalable approach means that the MicroEdge Series can adapt to a wide range of scenarios, from simple IoT Gateway/VPN tunnelling to large, complex industrial systems, including Edge Computing solutions.
In terms of physical design, the device is compact and lightweight, making it easy to handle and install even in confined spaces. The simple but robust construction is chosen not only for their durability but also for their ability to withstand the harsh conditions often found in industrial environments. This ensures that the MicroEdge Series remains reliable and operational over long periods, even when subjected to extreme temperatures, humidity, or vibration.
Furthermore, the design incorporates multiple LED status indicators that provide real-time feedback on the device’s status, making it easy for operators to monitor its operation immediately. This feature is particularly useful in busy industrial settings where quick and accurate status checks are crucial for maintaining efficient operations.
User-friendly interface and maintenance
The user-friendly interface is designed to facilitate both initial installation and ongoing maintenance with minimal hassle. The gateway comes pre-equipped with a highly intuitive operative system that significantly simplifies the initial setup process. This software is designed to be accessible even to users with limited technical expertise, featuring a graphical user interface that guides the user through each step of the setup process with clear instructions and visual aids.
Once installed, the MicroEdge Series continues to deliver value through its embedded maintenance applications. Thanks to Corvina the gateway proposes robust remote access capabilities, allowing technicians to access the machine PLC or other endpoints from virtually anywhere. This remote access is secured through advanced encryption protocols, ensuring that sensitive data is always protected. By enabling remote diagnostics and troubleshooting, machine builders significantly reduce the need for physical maintenance visits. This not only saves time and resources but also minimizes downtime.
The maintenance platform also includes advanced monitoring and alerting features. These features allow operators to set up custom alerts for various parameters, such as temperature, humidity, or data flow rates. If any of these parameters fall outside the predefined range, the system immediately notifies the relevant personnel, enabling them to take swift corrective action before minor issues escalate into major problems. This proactive approach to maintenance helps to ensure the continuous and efficient operation of the equipment.
Additionally, the software supports seamless integration with other systems and platforms. This means that data collected by the MicroEdge Series can be easily shared with other applications, such as ERP systems, analytics platforms, or cloud storage solutions. This interoperability is crucial for modern industrial operations, which often rely on the smooth flow of information across multiple systems to optimize performance and decision-making.
Bridging OT and IT
The MicroEdge Series serves as a crucial bridge between Operational Technology (OT) and Information Technology (IT) domains. As a compact and lightweight Edge Controller and IoT Gateway, it is ideal for building efficient, data-intensive IoT solutions. Its compatibility with a wide range of communication protocols simplifies integration with existing systems, making it a versatile tool for translating industrial protocols.
Available in three variants, the MicroEdge Series caters to the diverse needs of machine manufacturers. It enables remote connectivity, data collection, and both Edge and Cloud Computing. This dual capability allows for flexible use of the device, ensuring low latency by processing data close to the source while also leveraging the robust capabilities of industrial cloud computing.
Reliability and security
Reliability and security are fundamental aspects of the MicroEdge Series. The device is designed to safeguard sensitive data and provide a secure channel for data transfer to the cloud. This makes it an excellent enabler for compliance with the newest Machinery Regimentations, which emphasizes the importance of data security and operational reliability.
The hardware of the MicroEdge Series ensures continuous operation even in case of connectivity issues, mitigating the risk of data loss. This reliability is crucial for industrial environments where uninterrupted data flow is essential for maintaining operational efficiency.
Enabling the IIoT platform
MicroEdge Series plays a pivotal role as an enabler for the Corvina Platform. Corvina, EXOR International's cloud platform, is designed to support industrial automation applications by providing a robust and flexible infrastructure. MicroEdge Series's ability to seamlessly connect machines and enable after-sales services enhances the functionality of the Corvina Platform, making it a valuable component of EXOR's ecosystem.
The synergy between MicroEdge Series and the Corvina Platform allows for comprehensive data management and analysis, enabling manufacturers to optimize their operations and improve their decision-making processes. This integration facilitates a seamless flow of information from the edge to the cloud, ensuring that data is readily available for analysis and action.
Looking ahead
The future of industrial automation lies in the ability to seamlessly integrate and manage diverse systems and data sources. The MicroEdge Series, with its advanced features and robust design, positions EXOR International at the forefront of this evolution. As factories become more connected and data-driven, the need for reliable, secure, and scalable solutions will continue to grow. EXOR International's vision for the future includes not only meeting the immediate needs of factory owners but also anticipating and addressing the emerging trends and challenges in industrial automation. By leveraging the capabilities of the complete X Platform, EXOR is well-equipped to lead the way in this dynamic and rapidly evolving field.
Conclusion
In conclusion, the MicroEdge Series represents a significant advancement in industrial automation technology. Its modular design, user-friendly interface, and robust security features make it an ideal solution for machine builders and factory owners. As an enabler of the Corvina Platform, it enhances the functionality and value of EXOR International's offerings, positioning the company as a leader in the field of industrial automation.
By focusing on the seamless integration of OT and IT, EXOR International is paving the way for a more connected and efficient industrial future. The MicroEdge Series is more than just a gateway; it is a critical component of a comprehensive solution that addresses the current and future needs of the industrial sector. As such, it represents a key element in EXOR International's strategy to drive innovation in industrial automation.
